Contaminants from the immediate atmosphere like water

　　Oil analysis is used as an analytical tool used to expose, segregate and propose solutions for anomalous machine and lubricant conditions. If taken for granted, these anomalies can cause general and occasionally appalling damage which can possibly lead to operator mishaps, widespread repair costs and even loss of production. For a company, this will ultimately lead to lower sales, or worse, business downfall. The ultimate goal of top of the line oil analysis companies is to improve the accessibility and dependability of your machinery while decreasing maintenance costs that accompany downtime, repairs, labor, and oil changes.

This goal will take some time to fully achieve and will also require some planning and effort. However, the results will be intense and costs savings will all be worth it. Industrial oils are specially prepared fluids made of a certain type of base oil and a number of additives. The base oil performs several functions, primarily to reduce friction between moving parts to avoid unnecessary wear and tear. Meanwhile, the chemical additives enhance the performance of the base oil. These enhanced abilities may include, but are not limited to, corrosion reticence, wear fortification, and oxidation constancy. Why are engine and machine oils analyzed with an oil analysis kit?

Contaminants from the immediate atmosphere like water, dirt, and air are the primary reasons for machine malfunction and breakdown. When the oil is analyzed to have elevated levels of contamination, you will then be prompted to take action to avoid needless machine wear. The assessment of the lubricant will determine if the fluids are still good for further usage or require drainage and replacement. Another reason why oils are analyzed at an oil analysis lab is to determine when they are likely to fail. Normally, this failure is often caused by depleted additives, a significant drop in oil levels, and adulteration. Other reasons include oxidation, which causes the accumulation of sludge which slows down machines.

Other by products can also eat away parts like acids formed by excessive oxidation. Oil inevitably gets used up and will continue to lessen in quality over time. What a good oil analysis program can actually prevent is the damage to machines caused by poor oil or lubricant quality that is not replaced often enough. With a good oil analysis program, you will be able to tell whether your machine oil would still be usable or if it needs immediate replacement. This way, damage to machines will be kept to a minimum and production will go on with minimal interruption.